For the sofa, I'm wondering if you could use part of a sectional, so the sections would already be set up to easily hook together or take apart.
Alternatively, I've seen people make benches by sticking together 3 armless chairs. If you were okay with a non-traditional kind of sofa (which you can put cushions/pillows on to make it more sofa-like), I suspect you could do this in an easily disassemblable way. Maybe buy a bucket of zip ties and zip tie the front and back legs together. Then you just have to cut the zip ties to have it broken down into 3 chairs again.
As for an arm chair, some recliners you can remove the back, so that at least gets it down to 2 pieces that would be easier to transport.
My only other idea was would the church have a sofa/chair they'd be willing to let you use, at least for rehearsal if not the actual show? I've rehearsed at a church before where they let us borrow furniture from other rooms of the church as long as we put it back after each rehearsal. You just have to remind the actors to be extra nice to the borrowed furniture :)
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Veronica Brush
CO
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